Welcome to the world of kit-built airplanes!
In this article, we’ll explore the best airplane kits on the market (that won’t break the bank).
From sleek two-seat cross-country champions to rugged short takeoff and landing kits built for the backcountry, there’s a wealth of affordable options on the market.
1. Kitfox Series 7 Super Sport
Stepping into the light sport aircraft category, we have the Kitfox Series 7 Super Sport, a fan favorite for its balance between cost and functionality. This American-made kit continues to impress with its adaptability and versatility.
The Kitfox Super Sport also features foldable wings that can be folded within 15 minutes. This unique feature makes it easier to store and transport, which could save you some hefty hangar fees.
On top of this, the build time for the Series 7 is manageable, at around 800 to 1000 hours.
The Super Sport isn’t just about easy building and storage. It also brings solid performance to the table. With its impressive short take-off and landing (STOL) capability, you can take off from even the roughest of strips.
It’s also equipped for some serious cross-country cruising, with a cruising speed of around 100 knots, while only using 5 gallons of fuel per hour.
From the cockpit, the Super Sport offers excellent visibility, making your flights not only efficient but also breathtakingly scenic.
Adding to its versatility is the fact that you can convert the Series 7 from a tailwheel to a nose wheel. This makes the Series 7 the ultimate all-around affordable airplane kit.
While it’s a bit pricier than some of the other kits on our list, the blend of performance and versatility makes the Kitfox Series 7 Super Sport a worthy investment.
2. Van’s RV-9/9A
For those of you seeking a more relaxed flying experience without sacrificing the excitement of building your own aircraft, look no further than the Van’s RV-9/9A.
It’s one of the most efficient, long-distance, two-seat airplanes you can build on a budget.
The RV-9/9A is designed with the cross-country flyer in mind. It’s not about racing or aerobatics; instead, this kit shines in comfortable, efficient, point-to-point travel. With the ability to cruise at 180 mph while sipping fuel, the RV-9/9A offers a very economical choice for those long, cross-country trips.
You can choose between the conventional (tailwheel) RV-9 or the tricycle gear RV-9A, depending on your preferences.
The building process is straightforward, thanks to the high-quality materials and comprehensive instructions provided by Van’s Aircraft. The kit is well-organized, and first-time builders can expect to complete the project within 2000 hours.
In terms of costs, the RV-9/9A kit is competitively priced, particularly when you consider the aircraft’s efficiency and performance.
All in all, if you’re looking for an affordable kit to build an airplane that offers efficient cruising and stable flight, the Van’s RV-9/9A deserves serious consideration.
3. Glasair Sportsman 2+2
Offering room for versatility and performance, the Glasair Sportsman 2+2 is a standout in our top affordable airplane kit list. Known for its robust build and flexible flight capabilities, this kit delivers quite a punch for the investment.
As the name suggests, the Sportsman 2+2 can carry up to four people or extra cargo if you’re on a long journey. This adaptability in seating configuration makes it a popular choice among recreational pilots and adventurers alike.
When it comes to performance, the Sportsman 2+2 can handle a range of terrain and weather conditions. With its impressive take-off and landing performance, this kit can land on grass strips, paved runways, and even water with optional floats.
The Glasair Sportsman 2+2’s build time is also a selling point. With Glasair’s Two Weeks to Taxi program, builders can have the airframe ready to fly in just two weeks, though the final finish work and testing will take additional time.
It’s one of the more expensive kits on our list, but the Sportsman 2+2’s superior capabilities and high-end features justify the investment.
If you’re looking for a kit that offers excellent performance, versatility, and a little extra room, the Glasair Sportsman 2+2 is a fantastic choice.
4. Rans S-21 Outbound
If bush flying and affordability are high on your checklist, the Rans S-21 Outbound might be your perfect match.
This two-seater kit from RANS Designs strikes a balance between cost and functionality which makes it a strong contender on our list of affordable airplane kits.
The S-21 Outbound is designed for both cross-country travel and off-airport operation. It offers impressive short take-off and landing (STOL) performance, allowing for some exciting backcountry adventures.
Yet, it’s equally capable of comfortable and efficient long-distance trips, with a cruise speed of around 110 knots.
Another highlight is the choice of construction material. The S-21 Outbound comes with an all-metal airframe, which is both durable and easier to repair than some other materials. Its high-wing design also gives you an excellent view, whether you’re navigating tricky terrain or just enjoying the scenery on a cross-country flight.
As for the build time, RANS Designs has focused on ease of assembly for the S-21 Outbound. Most builders can expect to complete the kit in about 500-800 hours (very quick!).
When considering cost, the S-21 Outbound kit is competitively priced, and you’ll have a choice between a 100-horsepower Rotax 912 ULS or a 180-horsepower Titan XIO-340.
Overall, if you’re looking for a multi-purpose aircraft that offers strong performance and easy construction at an affordable price, the Rans S-21 Outbound is definitely worth a look.
5. SkyReach BushCat
Next on our list of affordable airplane kits is the SkyReach BushCat. This two-seater, light-sport aircraft stands out for its easy assembly and low operating costs, making it a popular choice among kit builders on a budget.
The BushCat comes in both tri-gear and tailwheel versions, so you can choose based on your comfort and preference. Its high-wing design offers excellent visibility, and the wide, comfortable cabin is a definite bonus for longer flights.
Performance-wise, the BushCat is a capable performer. With a cruise speed of around 100 knots and short take-off and landing (STOL) capability, it can take you on varied adventures.
Whether you’re soaring high for cross-country flights or navigating unimproved strips, this aircraft has you covered.
When it comes to cost, the BushCat earns its place as one of the most affordable kits on the market.
In a nutshell, the SkyReach BushCat is a fantastic option if you’re looking for an affordable, easy-to-build kit that still offers good performance and flight characteristics.
6. Zenith CH 650B
Diving back into the world of low-wing aircraft, the Zenith CH 650B is a kit that blends affordability with style. This two-seater is a fantastic choice if you’re looking for a sporty cross-country aircraft without straining your wallet.
The CH 650B is designed for cross-country flying with a cruise speed of around 120 knots, making it a capable performer for those long-distance trips.
Its responsive handling and low-wing design also lends to a sportier flying experience, which adds a level of fun to your flights.
When it comes to building, Zenith has a reputation for creating kits that are straightforward to assemble. The CH 650B is no exception. Its all-metal design is both durable and easy to work with, and most builders can expect to complete the kit in about 500-700 hours.
Cost-wise, the CH 650B kit is competitively priced, and you’ll struggle to find a better deal if you don’t need to go bush flying.
All in all, the Zenith CH 650B offers a sporty, affordable, and enjoyable build and flight-experience.
If you’re in the market for a low-wing kit that offers both performance and value, the CH 650B is definitely worth considering.
7. American Legend MOAC
With its powerful performance and rugged good looks, the American Legend MOAC (Mother Of All Cubs) stands out on our list of affordable airplane kits.
This aircraft not only brings a robust presence but also delivers impressive capabilities, especially for those who love off-airport operations.
The MOAC is designed as a two-seater, high-wing aircraft, echoing the style and feel of the classic Piper Cub. However, it comes with some modern twists, such as enhanced power and advanced avionics options.
When it comes to performance, the MOAC certainly holds its own. It comes equipped with a powerful engine that delivers 208 horsepower, allowing for exceptional short take-off and landing (STOL) capabilities. This makes the MOAC a perfect fit for backcountry adventures or any challenging terrain you might want to tackle.
Building the MOAC is a fairly straightforward process. American Legend Aircraft Company provides a well-organized kit with high-quality components and a detailed instruction manual.
While the cost of the MOAC kit is higher than some other options on this list, its power, performance, and rugged charm often make it a worthwhile investment.
If you’re drawn to the classic Cub design and want a high-performing, modern twist on this iconic aircraft, the American Legend MOAC is definitely an option worth exploring.
8. Comp Air 6
For those of you seeking a larger kit that still offers affordability, the Comp Air 6 by Aerocomp is an excellent choice. This six-seat, high-wing aircraft delivers both space and performance, making it a great pick for family trips or group adventures.
The Comp Air 6 is designed with bush flying in mind. With its powerful engine options and sturdy build, it can easily handle both paved runways and rugged off-airport operations. Its short take-off and landing (STOL) capability adds to its functionality, making it a reliable choice for varied flying conditions.
Inside the spacious cabin, you’ll find room for up to six people, a rarity among kit planes. This makes the Comp Air 6 a fantastic option for larger families or those who often travel with friends.
As for the build process, the Comp Air 6 comes as a composite kit. Although this may present a learning curve if you’re used to working with metal, it offers the advantage of a smoother, more aerodynamic finish. Expect the build time to be longer than some of the other kits on our list.
Cost-wise, the Comp Air 6 is definitely on the higher end of the “affordable” range. But when you consider the space and versatility it offers, it provides excellent value.
To sum it up, the Comp Air 6 provides an exciting opportunity to build a larger, versatile aircraft without breaking the bank. If you need more seats and enjoy the challenge of a more complex build, this kit should be on your radar.
9. Van’s RV-7/7A
Let’s shift our focus back to two-seaters, where Van’s Aircraft takes another spot on our list with their RV-7/7A. This kit continues the tradition of Van’s Aircraft’s reputable RV series, combining affordability with a high level of performance and versatility.
The RV-7/7A comes in two versions: a tailwheel (RV-7) and a tricycle gear (RV-7A) variant. Both designs are known for their excellent handling and aerobatic capabilities. With a cruise speed of approximately 180 knots, these aircraft can get you where you’re going quickly and efficiently.
A key highlight of the RV-7/7A is its construction. The kits feature pre-punched parts that align perfectly, making the assembly process more straightforward than many other kits. This ease of assembly, combined with the kit’s comprehensive instructions, makes the RV-7/7A an ideal choice for first-time builders. The estimated build time is around 1500-2000 hours. Not bad, considering the complexity of this kit.
In terms of cost, the RV-7/7A kit is reasonably priced, keeping in line with Van’s Aircraft’s goal of making flight accessible to a wide range of people. As always, the final cost will depend on your choice of engine, avionics, and other custom options.
To wrap up, the Van’s RV-7/7A is a great blend of performance, versatility, and affordability. It’s a top-notch choice if you’re seeking a two-seater that offers a rewarding build process and a thrilling flight experience.
10. Aeromarine LSA Merlin
Last but certainly not least on our list is the Aeromarine LSA Merlin. This single-seat light sport aircraft kit is a prime choice for the solo aviator looking for an affordable and enjoyable flying experience.
The Merlin is compact, efficient, and built for fun. Its design is optimized for performance and handling, allowing for an engaging and responsive flying experience. Whether you’re doing touch-and-go landings at your local airfield or exploring the countryside from above, the Merlin delivers.
The aircraft’s design simplifies construction, and most builders can complete their project in approximately 300 hours. This makes the Merlin one of the quickest builds in the light sport aircraft category.
Pricing for the Merlin is among the most affordable in the kit aircraft market. The standard kit comes with everything needed to build the airframe, and even when factoring in the cost of the engine and avionics, the overall investment is modest compared to many other kits.
The Aeromarine LSA Merlin is a top pick for anyone seeking a cost-effective, solo flying experience. Its quick build time and enjoyable flight characteristics make it an excellent value for the money. If you’re a single pilot looking to get in the air without a hefty investment, you’ll find a lot to love about the Merlin.
